An integrated supply chain TMS helps make tight partner collaboration and data collection from multiple sources possible so goods flow smoothly, SLAs are hit, and production stays on track.

It’s also a key element in synchronized logistics, a process that businesses lean on to manage multiple complex systems. This involves pulling together and analyzing data from disparate sources, all of which touch the supply chain in some way: transportation management systems (TMS), warehouse management systems (WMS), enterprise resource planning (ERP), and even yard management systems (YMS). Using data analytics, synchronized logistics pulls together insights that can then be applied to various supply chain processes.    

In this context, an integrated supply chain TMS can achieve synchronized logistics by enhancing business intelligence and optimizing all aspects of transportation. This, of course, has multiple benefits up and down the supply chain, such as faster inventory turns, better delivery metrics, and improved asset utilization, among others.

An integrated TMS uses advanced business intelligence to optimize logistics and transportation by analyzing large sets of real-time and historical data. It helps identify patterns and inefficiencies, predict delays, and recommend optimal routes. Using predictive analytics to forecast demand can optimize capacity utilization and automate decision-making, such as selecting the most cost-effective carriers or adjusting delivery schedules.

An integrated TMS enables more precise planning, cost control, and supply chain efficiency by incorporating data from ERP, WMSs, and other systems. This helps companies improve planning and execution, reduce delays, and respond quickly to disruptions. Using AI-powered data analytics, businesses can fine-tune their operations and keep costs in check.

As the need for real-time supply chain visibility grows, the role of an integrated supply chain TMS becomes even more critical. Its ability to synchronize logistics and provide actionable insights helps companies stay competitive in an increasingly dynamic market.

What is an Integrated TMS in the Supply Chain?

An integrated TMS is a comprehensive platform designed to streamline the core functions of supply chain management: planning, execution, and optimization of transportation activities. It helps businesses plan efficient routes, execute shipments, and optimize delivery schedules to reduce costs and improve performance.

It also helps meet heightened performance expectations by providing visibility and agility across the supply chain. Unlike a traditional TMS with limited connectivity, an integrated TMS hooks into multiple complementary software systems. Creating a cohesive information flow across the supply chain enables more informed decision-making and better cross-functional collaboration. Businesses benefit from real-time tracking, updates, and greater visibility into logistics operations.

The Importance of Real-Time Supply Chain Management

Customers in both B2B and B2C are demanding faster delivery times, more accurate ETAs, tight delivery windows, and real-time updates on order status. Call it the “Amazon effect,” driven by the higher service level expectations created by the mega e-commerce company turned logistics powerhouse. Especially in a tighter economy, there is little margin for error in terms of costs, the balance sheet, and customer churn.

Real-time supply chain management involves continuously monitoring and managing supply chain activities as they happen. This is where synchronized logistics comes into the picture. Real-time data from integrated systems provides immediate visibility into inventory, shipment status, and fulfillment operations. This allows businesses to make quick, informed decisions, optimize routes, and adjust to changing conditions. The result is increased efficiency, cost savings, and improved customer service.

Key benefits of real-time supply chain management include:

Quick response to disruptions: Real-time supply chain management enables businesses to respond swiftly to issues like traffic, port congestion, or weather delays. With immediate access to updated data, they can quickly adjust routes, reschedule shipments, and notify customers, minimizing delays and maintaining operational efficiency.

Optimized route planning: Real-time data from TMSs allows businesses to dynamically optimize routes based on current conditions such as traffic or road closures. This reduces transit times, improves fuel efficiency, and enhances on-time delivery rates, leading to cost savings and improved KPIs.

Improved customer satisfaction: Accurate real-time tracking ensures customers receive up-to-date information on shipment status, including greater accuracy in delivery estimates. This transparency and proactive communication build trust and loyalty by enhancing customer experience (CX), helping companies exceed delivery expectations, and improving customer satisfaction.

Core Features of an Integrated TMS That Supports Synchronized Logistics

An integrated supply chain TMS offers a wide array of features designed to improve supply chain management and logistics flow:

Real-Time Tracking and Visibility

A supply chain TMS allows you to monitor each shipment from order to delivery by providing continuous updates on shipment location, inventory status, and delivery progress. This level of transparency allows you to quickly address potential issues (delays, misrouting, breakdowns) before they escalate. The system’s ability to provide real-time views into supply chain flow improves accountability and efficiency.

Advanced Data Analytics

Integrated TMS platforms use predictive analytics to anticipate delays, optimize routes, and improve decision-making. Predictive and even prescriptive insights allow businesses to proactively avoid disruptions and refine logistics strategy.

Automation and Collaboration

Automation tools facilitate freight scheduling, real-time communication with carriers, and stakeholder collaboration. This reduces manual intervention and enables teams to focus on higher-value tasks.

Seamless Integration

An integrated TMS connects with other systems to synchronize supply chain operations. This ensures data flows smoothly between departments, teams, and partners, helping streamline processes and reduce delays.

Overcoming Common Supply Chain Challenges with Integrated TMS

An integrated TMS helps businesses address several common supply chain challenges:

Reducing delays and inefficiencies: Real-time updates allow companies to anticipate and avoid delays. With real-time visibility, businesses can reroute shipments or adjust schedules to minimize disruptions.

Improving demand forecasting and inventory management: Data generated by a TMS helps logistics planners maintain lean inventories while still meeting customer demand. With accurate, up-to-date information on shipment status and inventory levels, they can more closely align supply with demand, reducing the risk of stockouts or overstocking.

Adapting to market changes: Market volatility and changes in consumer behavior can disrupt supply chains. An integrated TMS helps businesses become agile through real-time adjustments to routes, carriers, or schedules in response to changing conditions.

The Role of Data in Synchronized Logistics

Data is the backbone of synchronized logistics. An integrated TMS collects, processes, and analyzes vast amounts of data to drive more informed decision-making.

A TMS provides real-time data, enabling better decision-making in procurement, route optimization, and warehouse management. Accurate, timely information helps businesses be more proactive and improve overall efficiency.

Many advanced TMS platforms incorporate AI and machine learning algorithms to predict risks, optimize freight rates, and automate repetitive tasks. These technologies enhance the system’s ability to make real-time adjustments, delivering improved operational efficiency and reduced costs.

By leveraging real-time data, businesses can provide more accurate information to customers about shipment status, improving transparency and loyalty. Data-driven synchronized logistics enhances CX by ensuring timely deliveries and proactive communication.

Choosing the Right Integrated TMS for Your Business

Some attributes of an integrated TMS include its intuitive UI, which makes it easy for nontechnical users to manage both owned and contracted transportation assets. This includes streamlining aspects of transportation management, such as contracts and payments.

Scalability is another important feature, as well as a cloud architecture and ease of integration with other systems through API connections. A supply chain TMS should also be customizable and rules-based, adaptable to prioritize the execution of last-mile delivery, international shipping, or retail replenishment. Mobile workflows, master data attributes, exception management, self-reporting, and business intelligence should all be easily configurable based on your business needs.

The importance of provider reliability cannot be overstated. Look for a company that offers robust customer support, ongoing training, and regular system updates to address evolving industry and business needs. This is a recipe for long-term success, giving you the ability to maximize system capabilities.

An Integrated TMS: Creating the Future of Supply Chain Efficiency

An integrated supply chain TMS plays a pivotal role in powering synchronized logistics so businesses can streamline operations and respond in real time to supply chain challenges. Consolidating data from multiple systems enhances visibility, optimizes routes, and minimizes disruptions. Companies can make informed decisions, improve delivery performance, and reduce costs through advanced analytics and automation. These next-generation systems ensure a more agile, efficient, and customer-centric supply chain.

Tramm TMS is the first SaaS platform using advanced technology to enable companies to easily manage all transportation assets, both owned and third-party, from the first mile to the last mile.

It is purpose-built to streamline supply chain operations, synching data to create a single source of truth. By eliminating data silos and tapping the power of AI-driven insights, Tramm streamlines processes and ensures a consistency of action across the supply chain.

With its modular, scalable architecture, Tramm’s solution set includes an order management system (OMS), a visibility and control tower module, a global transporter module, a dashboards module, and a driver app. Its platform marries flexibility with optimization, powering a customer-centric approach that delivers measurable results. To learn more about Tramm’s ability to power synchronized logistics and increase supply chain efficiency in your organization, request a demo today.

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Today’s highly interconnected supply chains are, in effect, massive networks that rely on all the players to do their part. Despite this, inadequate communication often results in lackluster coordination and is a primary chokepoint, leading to any number of failures. That’s why implementing a true supply chain TMS (transportation management system) is a key success factor.

TMS software is one way organizations look to create unified communication among supply chain stakeholders. Unfortunately, most systems today fail to achieve this objective, as they’re cumbersome, inflexible, and out of sync with interdependent pieces of the tech stack.

A lack of integrated communication and collaboration among external and internal supply chain partners ultimately frustrates customers and leads them to jump ship. Throw in all-too-common disruptions — tight capacity, port backups, geopolitical conflicts — and companies with poor supply chain visibility can’t give customers the kind of transparency they’ve come to expect.

This is where Tramm comes in. Tramm is a comprehensive TMS that is purpose-built to streamline supply chain operations within a unified platform approach. By integrating communication, route optimization, order management, and a control tower for real-time visibility, Tramm ups efficiency, reduces costs, and helps improve CSAT scores. All of this addresses critical pain points felt today across logistics management.

In this article, we’ll explore the issues and limitations of TMS systems and how Tramm addresses them by enhancing communication across the supply chain. We’ll unpack how Tramm is built on a simple yet rarely implemented idea: a TMS can only be effective if every aspect of transport management is modeled, integrated, and visible from order inception to final delivery.

Communication: A Key Chokepoint for Complex Supply Chains

In logistics, every operational execution — whether store delivery, inbound DC shipment, or DTC order — touches multiple functional areas: transportation, order management, customer data, and warehouse management. Without a unified communication approach, things can break down quickly, as we’ll illustrate with this hypothetical scenario:

Jessica orders a dress for a friend’s wedding that's four days away, choosing the retailer’s two-day delivery. The OMS confirms her purchase, but an inventory system error shows it as in stock at a nearby store for e-commerce fulfillment when, in reality, it’s sold out. The next day, the same dress is located at a warehouse 500 miles away, and the order is re-routed, adding a day in transit.

Three days after the order was placed, it’s out for delivery, but the truck breaks down on the way. Due to poor fleet visibility, a delivery status update isn’t communicated to Jessica. On top of that, an address change she entered on the e-commerce website goes into the CRM, but this data isn’t synced with the TMS. So, a driver leaves the package at her old address. Jessica, anxiously trying to track her order, contacts customer service, but a lack of synchronization between systems leaves her without answers. The dress finally arrives — a day after the wedding — and a high-value customer is lost.

This unhappy ending demonstrates how vital seamless communication is, given the intricate nature of today's supply chains, where even a minor failure has financial repercussions. Think, for example, of the high cost of customer acquisition vs. retention.

We’ll now look at three specific challenges of supply chain communication faced by organizations today.  

Fragmented Systems

Fragmented systems create significant barriers to effective communication. This disconnection leads to the creation of information silos across disparate systems, making it hard for each operations team to access accurate, consistent data. Poor integration hampers their ability to coordinate assets and tasks, increases the likelihood of errors, and reduces operational efficiency.

Inconsistent Data

Inconsistent data poses a major supply chain challenge, as variations in formats and sources lead to bad information and worse decisions. This undermines the reliability of communication, causing confusion and errors. Ultimately, it hampers your ability to coordinate effectively with other functional teams, limiting efficiency and dinging customer satisfaction.

Manual Processes

Manual processes increase the risk of errors and slow down the flow of crucial information. Depending on paper-based methods often causes delays and makes it difficult to maintain accurate, timely communication. This ultimately impacts decision-making and results in poor operational performance.

To quote Strother Martin to Paul Newman as the cruel prison captain in “Cool Hand Luke”: “What we’ve got here is … failure to communicate.” Updates from manual processes, sometimes using Excel sheets, is a recipe for disaster, especially considering the need for real-time data sharing between systems, internal teams, carriers, 3PLs, and customers.

Integrated Communications: Revolutionizing Coordination with Supply Chain TMS

Tramm has developed an innovative TMS solution that integrates supply chain communications in a single powerful, intuitive platform. It ties together order management, route optimization, planning and scheduling, carrier management, a control tower for shipment visibility, and a mobile app with customizable workflows and electronic proof of delivery (ePOD) for driver management.

A true supply chain TMS, Tramm offers broad optimization across many aspects of logistics operations, from order processing to delivery, carrier billing, returns, and exception management. The results are greater efficiency, reduced costs, improved performance (order accuracy, on-time delivery, etc.), and enhanced customer satisfaction.  

Tramm’s configurable solution has many automation capabilities for a variety of supply chain functions,  including alerts for off-plan events, automated reporting, driver debriefing, and communication via standard tools (WhatsApp, email, SMS) with customers, drivers, and managers.                            

Here are more details on different aspects of Tramm TMS and what sets it apart from traditional solutions.

Platform Unification

Tramm TMS addresses the problem of fragmented supply chain systems by integrating key functions into a unified, scalable platform. It centralizes data, ensuring consistency, accuracy, and integrated communication. The FleetVision control tower provides real-time visibility into vehicle location and ETAs, route adherence, and load status.

Transportation managers can set up customized, automated workflows to manage drivers and routes via the Tramm mobile app. For instance, it can include detailed instructions such as the level of signature required for each stop, when to scan a code, if a confirmation picture is required, etc.

Information from the app is fed back into the Tramm system for planning, reporting, and performance management purposes. For instance, location data from the driver’s device is compared to the onboard GPS to identify any errors or inconsistencies.

Seamless Data Integration

Tramm TMS centralizes all supply chain data in an accessible, intuitive platform with mobile access. This ensures data consistency and accuracy, eliminates discrepancies, and provides organizations with a single source of truth. Real-time updates and automated workflows further enhance data reliability, improving decision-making and overall supply chain efficiency.

Data usability and accessibility are some of the main benefits. Team members across supply chain functions get access to precise data and analytical insights for improved performance monitoring, planning, and reporting.

Tramm’s platform brings in data from internal as well as external partners (carriers, brokers, freight forwarders, 3PLs, etc.) via APIs. Drivers, managers, planners, and executives all get a unified view via the app to real-time tracking and status information, hours of service remaining, precise delivery locations and pickup requirements, KPIs, and much more.

Automated Supply Chain Accuracy

Tramm TMS alleviates cumbersome manual processes by automating key workflows to reduce reliance on manual data entry and paper-based methods. It streamlines operations with dynamic updates, integrated communication tools, and centralized data management.

Tramm’s rules-based order processing automates things like order splitting based on operational and resource requirements, as well as designated delivery days and windows for end customers, with the option of manual intervention where necessary. Tramm’s dashboard includes automated reporting, analytics, and business intelligence capabilities. This empowers decision-makers with a clear understanding of operations, performance, and growth opportunities.

Jessica’s Story, Reimagined

Now, let’s return to our earlier example of the fictional Jessica and her ill-fated dress order, with Tramm as the hero of the story.

Jessica orders her dress, and Tramm’s OMS confirms her purchase, pulling directly from the retailer’s inventory management system to confirm it’s in stock. Tramm also selects the optimal carrier and delivery window based on the customer’s location and the retailer’s requirements, handing this information off to the TMS for dispatch.

On the promised date, the driver, using the Tramm mobile app, notes Jessica’s delivery preference (side door). The ePOD function notifies the system of a successful dropoff for performance monitoring and reporting. Jessica, meanwhile, having received regular notifications of the order in transit at every scan, is thrilled with the experience (and the dress). She has a blast at the wedding, and the retailer gets a smiley rating from their happy customer.

Yesterday’s TMS Can’t Handle Today’s Exacting Supply Chain Communication Needs

How is it possible to have an optimized, efficient supply chain when internal and external data is siloed, and stakeholder communication sometimes feels like today’s equivalent of cans and strings? Answer: it’s not possible.

This leads to all kinds of negative downstream effects: missed opportunities, time-consuming manual processes to cover system gaps, inadequate reporting, and business intelligence insights, poor visibility into assets and deliveries, increased costs, and dissatisfied customers.

Tramm’s unified suite enables shippers, 3PLs, carriers, and their partners to accurately communicate the intricacies of day-to-day supply chain operations. Through our powerful app, control tower visibility, customizable dashboard, and precision planning capabilities, companies can increase efficiency and optimize execution. Analytics and reporting, including KPI-based internal and external scoring, lead to smarter decisions and better outcomes for customers and businesses.

To learn more about how Tramm can make a difference by unifying your supply chain communications, request a demo today.

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Fleet operations managers have a lot on their plate, charged with squeezing as much performance and efficiency as they can out of fleet assets. On any given day, they keep track of available loads and load requirements, driver locations, equipment specifications, load rate, expenses, hours of service (HOS), and driver preferences. Toss in an unforeseen disruption, such as traffic, weather, or a port labor stoppage, and execution gets even more complicated.

Suffice it to say that fleet operations are about as critical a piece of supply chain management as can be imagined. When trucks aren’t rolling on schedule consistently, the ripple effect can be pronounced: late orders, lost sales, breached contracts, upset customers, and even line-down events in manufacturing in an extreme instance. And when logistics providers are already challenged in a freight recession that may be finally thawing — as NASA’s mission control flight director Gene Cranz said in “Apollo 13” — “Failure is not an option.”

This is why performance analysis is such an important capability for fleet management. It is a tool used to assess and optimize fleet operations, and that, of course, means data analytics. Technology as varied as transportation management systems (TMS), route optimization, BI software, telematics, fleet management software, fuel management, and data visualization tools is used to keep fleet operations on track.

As in most other supply chain spheres, artificial intelligence (AI) and machine learning (ML) are being leveraged to power real-time fleet analytics and predictive capabilities. The importance of data-driven decision-making in fleet management cannot be overstated.

So, what is involved in performance analysis and performance management for fleet operations? Let’s break it down.

Understanding Fleet Performance Metrics

First, we need to define the metrics fleet managers use to gauge performance, assess the impact, and make adjustments accordingly. Here are some of the primary ones:

• Fuel efficiency: Daily fuel consumption tracking helps fleet managers spot patterns or inefficiencies, such as excessive idling or poor route planning, which lead to higher costs. Improving fuel efficiency not only reduces costs but helps companies meet sustainability goals.
• Vehicle utilization: This tracks how well vehicles are used, including capacity and route efficiency. Ensuring vehicles are neither underused nor overused leads to balanced workloads and better resource management.
• Maintenance costs: Monitoring scheduled and unscheduled maintenance helps managers keep vehicles in service. Proactive maintenance planning reduces breakdowns, lowers repair costs, and extends both vehicle life and the replacement cycle.
• Driver performance: Tracking driver behaviors like speed, braking, and idling affects safety, fuel efficiency, and vehicle wear. Improving driver performance through monitoring enhances safety and reduces operating costs.
• Downtime: Minimizing downtime maximizes fleet productivity. Through proactive maintenance planning, managers can reduce idle periods and improve service reliability.

The Role of Technology in Fleet Performance Analysis

We’ve come a long way from the days of two-way radios and manual fleet/trip/driver logging. Advanced technology has taken much of the guesswork out of performance analysis, not only presenting dashboard views of KPIs but also suggesting ways to optimize fleets based on real-time data.

TMS: A TMS integrates data from various aspects of fleet operations, providing real-time tracking, load management, and cost analysis. It automates route planning and scheduling, reduces manual errors, and provides insights to improve efficiency. As a central data hub, a TMS helps fleet managers streamline operations.

Route optimization: This software tool uses GPS and traffic data to map out the most efficient routes, cutting down on transit time and fuel use. It can also adapt to changes on the fly, such as road closures or heavy traffic, to keep deliveries on track while reducing operating expenses.

Fleet management software: These tools consolidate data on vehicle health, driver performance, and maintenance schedules. Fleet management software reduces downtime and extends vehicle life by providing automated maintenance alerts and tracking vehicle usage. It also supports proactive management, improving efficiency and fleet reliability.

Telematics: Telematics combines GPS tracking, vehicle diagnostics, and driver behavior data, providing a comprehensive view of fleet operations. It helps monitor fuel efficiency, identify unsafe driving habits, and enhance route planning. Telematics helps fleet managers improve safety, cut costs, and meet performance improvement goals.

Analyzing Driver Behavior for Performance Optimization

Driver behavior has a huge impact on fleet operations. Things like speeding, unnecessarily hard braking, and idling all have a negative impact on fleet performance. As mentioned above, Telematics and fleet management software use IoT-based sensors and data feeds to provide a real-time snapshot of driver behavior and how it’s impacting overall fleet performance. Some organizations utilize onboard cameras to track driver behavior.

Using performance metrics from these various tracking tools, fleet managers create driver scorecards to gauge behavior and make recommendations. This is not only a performance improvement exercise but is also used by HR managers to assess advancement, compensation, and discipline or termination where necessary. Companies also implement driver improvement programs based on performance data.

Reducing Costs Through Data-Driven Insights

Fuel monitoring systems track fuel consumption, idle time, and driving habits to identify inefficiencies. Telematics provides data on aspects of driver behavior and vehicle performance that affect fuel usage. Fleet management software keeps track of fuel expenses and generates reports, providing insights for reducing costs.

Fleet maintenance software schedules service appointments based on vehicle mileage and performance data to reduce downtime. Telematics monitors engine diagnostics, alerting managers to issues like overheating or low fluid levels before they become repair issues. And asset management tools log and track vehicle history, so managers can set up cost-effective maintenance schedules.

Route optimization tools generate the fastest possible routes for drivers based on traffic, road conditions, and fuel efficiency. They also analyze past data to predict the most efficient delivery times and routes. GPS systems provide real-time data to reroute vehicles, improving delivery times and lowering fuel usage. And geospatial data tools can analyze geographic data to plan more direct, fuel-efficient routes.

Enhancing Compliance and Safety Standards

Compliance and safety are crucial in fleet operations to protect drivers, reduce liability, and maintain market reputation. Fleet managers must be vigilant in monitoring driver behavior and maintaining a high standard. Performance metrics and data analysis can significantly improve safety, compliance, and efficiency.

Analyzing safety metrics (speed, braking patterns, adherence to traffic rules) with dashboard cameras and telematics provides insights into aspects of driver behavior that might require attention. This allows fleet managers to identify risky driving patterns early. By analyzing these safety metrics, companies can implement targeted training to improve driver habits, increase safety, and reduce accident risk. Continuous safety assessments foster a culture of accountability and safety. Aligning these safety practices with European Union regulations on truck driver safety, such as the European Road Safety Charter, helps companies ensure compliance while promoting safer roads.

Driver fatigue is one of the top causes of accidents, along with distracted driving and substance abuse. While South Africa doesn’t have a law akin to the Electronic Logging Device (ELDs) mandate in the U.S. for tracking driver hours, the National Road Traffic Act (NRTA) requires them to follow driving and rest period guidelines to prevent fatigue and to keep a log of driving hours. In addition, the Road Transport Management System (RTMS) is a voluntary certification program with requirements for driver fatigue management, vehicle maintenance, and overall safety and compliance. Companies certified in RTMS often use telematics to monitor driver behavior, hours on the road, and rest periods.

Fleet management systems integrated with telematics generate compliance reports for agencies and internal audits, helping track adherence to safety and regulatory standards. This includes real-time reporting on driver hours, rest breaks, and miles driven.  Automated compliance tools not only simplify regulatory reporting but also lower the risk of non-compliance and fees from violations.

Performance analysis examines patterns of risky driving behavior, so fleet managers can take preemptive action such as scheduling additional training. Advanced telematics and predictive analytics can even identify high-risk situations or routes with high incidences of accidents, so preventive measures can be taken. Reducing accident risk through proactive analysis can lower insurance costs, protect drivers, and uphold a company's reputation for safety.

Implementing Continuous Improvement in Fleet Operations

Implementing continuous improvement in fleet operations helps maximize efficiency and effectiveness. Using technology and data tools, fleet managers can analyze performance consistently, identifying areas for long-term improvements. By adjusting KPIs based on evolving business needs, they can remain agile and responsive to market changes.

Feedback loops help ensure that improvements are actively monitored and become ingrained in daily operations. This type of iterative approach fosters a culture of accountability and encourages ongoing adjustments, leading to better resource management, lower costs, and enhanced service delivery.

Driving Fleet Optimization Through Performance Analysis

Performance analysis is pivotal in optimizing fleet operations by improving efficiency and accountability. Advanced technology and data analytics allow fleet managers to monitor KPIs effectively, making for smarter, data-driven decisions and continuous improvement.

Tramm, the creator of an innovative supply chain TMS, has a suite featuring planning and route optimization, order management, transporter management, real-time visibility, and actionable business insights. Tramm’s Planning & Optimization module uses advanced algorithms to optimize load and route planning, including cross-docking and multi-modal planning in LTL, FTL, multi-day, and multi-fleet. Its advanced analytics and reporting capabilities enable managers to not only track and manage KPIs but also conduct performance analysis at the driver and fleet levels.  

Tramm’s real-time tracking capabilities can streamline operations and lower operating costs. Integrating Tramm into fleet operations helps improve safety standards, deliver superior service levels, and drive sustainability initiatives. To find out more, request a demo today.

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In the world of B2B commerce, having an efficient order management process is a baseline capability. Especially when large order loads are involved, the ability to achieve a high percentage of orders shipped complete drives significant transportation savings, as split shipments eat away at margins.

There are several factors that drive an increased reliance on split shipments for large order loads, sometimes acting in combination to exacerbate the issue. These include how inventory is distributed in a network, the pressure on stock levels from large orders, and the operational strain it can cause. That’s why order management precision and efficiency is at such a high premium, especially when disruptions like a major port strike throw a wrench in the works.

This article examines split shipments and the issues they cause within the supply chain and distribution and explores some best practices to avoid them. The aim is to help reduce operating expenses, improve product availability, and increase customer satisfaction.

Definition and Causes of Split Shipments

A split shipment happens when an order is divided into multiple shipments due to low stock levels, logistical constraints, or both. Often, businesses feel forced to ship what’s available immediately and send the rest later, hoping that customers can get by on the partial order in the meantime.

Some common causes of split shipments on large B2B orders include the following:

• Multiple suppliers: Variations in supplier lead times or stock availability can cause parts of the order to arrive at different times.

• Order complexity: Large orders often involve diverse products with different handling, storage, or shipping requirements. For instance, temperature-sensitive or hazardous goods requiring specialized transportation often lead to separate shipments.

• Order prioritization: High-priority, in-demand products are time-sensitive, which can lead to shipping what’s on hand separately while waiting for replenishment to send the rest.

• Warehouse fulfillment: Large orders can tax the resources of warehouse operations. SKUs stored in different locations or those requiring a different picking process can cause delays, leading to split shipments.

• Backorders and lead time variation: Some items have significantly different supplier lead times, forcing businesses to ship only a portion of their available inventory and put the balance on backorder.

• Inefficient systems: Without an advanced order management system (OMS), businesses lack real-time inventory visibility across multiple locations. This leads to fragmented fulfillment decisions and more split shipments.

The High Cost of Split Shipments

While some split shipments are inevitable or unavoidable due to external factors, costs go up along with higher frequency. Transportation is clearly the highest direct cost, as it’s generally the second highest expense as a percentage after labor, and more trips are required. There’s also the added complexity of scheduling additional pickups with transporters.

Speaking of labor, split shipments also hit this cost center, as they lead to more man-hours spent preparing orders through picking and packing.

Indirect costs include damage to customer relationships and reputation and the potential loss of future business. B2B customers rely on complete orders to meet production schedules or product demand. As a result, many retailers have implemented on-time in-full (OTIF) requirements. The idea is to enforce greater supply chain optimization by tight collaboration among retailers, brands, transporters, and logistics service providers.

Failure to meet OTIF requirements results in fines and penalties. A McKinsey study found that many retailers in North America are tightening OTIF requirements by narrowing delivery windows and increasing fines while revising the definition of in-full delivery.

A higher incidence of split shipments can reflect deeper issues of poor inventory management, such as stock imbalances or inefficient replenishment processes. Finally, they contribute to higher carbon emissions from the additional truck trips required.

Other Split Shipment Headaches in B2B

Split shipments introduce complexities that impact multiple areas of operations, including order tracking, invoicing, and customer communication. Each contributes to inefficiencies, often leading to higher costs, increased labor, and a decline in service quality.

Tracking Complexity

When shipments are split, tracking the order status becomes more complicated because different segments move independently through the supply chain. Logistics teams have to track each portion of the order separately, from inbound inventory to fulfillment and delivery. This involves monitoring multiple tracking numbers, the status of transporters, and estimated delivery times.

Managing Multiple Invoices

Split shipments often lead to multiple invoices, complicating accounts payable for both the shipper and customer, including reconciliation of multiple invoices against the original order. Each invoice might include different shipping costs, taxes, and fees, adding to administrative overhead. In some cases, customers might withhold payment until the entire order is delivered, adding more complexity and delaying closing the transaction.

Customer Communications

In B2B transactions, logistics and delivery impact a customer’s production schedules, inventory levels, and downstream operations. Shippers need to manage expectations around timing, coordination, and delivery schedules. Customers often rely on complete shipments to avoid production downtime, which causes frustration and the pain of adjusting internal processes.

Split shipments also require customers to coordinate with receiving teams across multiple deliveries. Additional labor and resources are needed to accept, inspect, and verify each portion of the order upon arrival.

Leveraging Technology to Optimize B2B Order Management

Advances in technology for supply chain and logistics have made it easier for businesses to optimize their inventory and order management processes in order to reduce the incidence of split shipments. Here are some examples.

WMS

A warehouse management system (WMS) provides real-time updates on inventory levels, enabling better decision-making and reducing stock-outs that lead to split shipments. Most systems can also automate inventory replenishment to ensure that items in high demand remain in stock, reducing the need for split shipments.

OMS

An order management system (OMS) integrates order data from various sources (e-commerce platform, ERP, CRM, WMS, etc.), providing visibility into inventory availability. This helps drive a higher percentage of “order complete” confirmations before shipment. An OMS also has consolidation logic for prioritizing full order fulfillment vs. partial shipments.

Tramm, a developer of a leading unified supply chain management platform, combines a powerful OMS within its transportation management system (TMS) suite. This integrated approach provides end-to-end visibility and control over order fulfillment and shipping processes. Tramm’s Order Management Module ensures that orders are fully consolidated before being released for shipment, while the TMS manages transportation in the most efficient, cost-effective manner.

Using real-time data synchronization, Tramm’s integrated approach ensures that any changes in order status, inventory levels, or shipping schedules are immediately reflected across both systems. This allows the OMS to quickly adjust fulfillment strategies if stock availability or transporter issues arise, reducing the need to rely on split shipments.

Predictive Analytics and Demand Forecasting

Predictive analytics tools tap the power of AI to enable proactive inventory management. By more accurately forecasting demand and optimizing inventory levels, both stockouts and split shipments are reduced. This technology enables users to foresee potential supply chain disruptions and adjust fulfillment strategies accordingly.

Automated Fulfillment and Transporter Routing

Fulfillment automation reduces errors in picking/packing, allowing a higher percentage of full orders to be processed and minimizing the need for split shipments.

Smart routing automatically directs orders to the most appropriate warehouse or fulfillment center, optimizing shipments and reducing transportation costs. Tramm’s Planning & Optimization Module uses advanced algorithms and visualization tools to drive better, faster load and routing decisions. The result is operational cost savings, including reduced split shipments and highly responsive planning capabilities.

Supplier Collaboration and Data Sharing

Collaborative planning includes sharing inventory and demand data with suppliers, improving stock replenishment, and reducing the likelihood of split shipments. By employing Vendor-Managed Inventory (VMI), suppliers manage stock levels, helping ensure that products are consistently available. This minimizes the need for split shipments due to out-of-stocks.

Best Practices to Minimize Split Shipments in B2B Order Management

Companies can take several steps to improve their order management processes, increase efficiency, and increase the percentage of “shipped complete” orders.

Centralized Inventory Management

Centralized inventory involves keeping all stock in one primary location, such as a warehouse, fulfillment center, or other storage facility. This central hub typically manages not only inventory but also key logistics functions like order processing and fulfillment.

In a centralized inventory system, the majority of operations, including order management and distribution, are handled from this single location, even when there are multiple sales channels or retail outlets. This strategy reduces the need for split shipments due to inventory imbalances.

Order Consolidation Policies

Order consolidation involves combining multiple orders into a single shipment. This can be done by centralizing items from multiple orders into a single location or by combining multiple orders from different sales channels into a single system.

Order consolidation can benefit businesses in several ways. This includes lower transportation costs based on economies of scale, better management of stock levels due to fewer shipments, overall simplified logistics, and a better customer experience through more complete orders.  

Smart Reordering Strategies

Smart reordering is a rules-based, automated process utilizing data analytics and AI to manage inventory levels and optimize replenishment. Unlike traditional reordering, which relies on manual tracking or fixed schedules, smart reordering uses real-time data (sales trends, demand forecasting, lead times, supplier performance, etc.) to predict when SKUs will need to be replenished.

This approach helps ensure that critical and/or high-demand products are always in stock, preventing backorders and reducing the need for split shipments.

Transparent Customer Communication

This seems like an obvious point, but too many organizations fail to keep customers updated on order status. This is especially important when unexpected drops in inventory levels or logistics snafus require a split shipment.

Always give customers the option of waiting for replenishment to send a complete order or receiving a partial shipment first. In some cases, the added expense of expedited transportation comes into play to make things right and keep to their schedule.

Continuous Monitoring and Adjustment

Regularly analyzing order data helps identify patterns that lead to increases in split shipments. By tracking trends in demand, stock levels, and fulfillment performance, you can proactively adjust inventory management, including redistributing stock across locations or improving order consolidation processes.

Leaning On Technology to Optimize Large Order Loads

Minimizing split shipments is important to maintain supply chain efficiency and reduce transportation costs. Software such as OMS, WMS, and predictive analytics tools can improve inventory management and streamline fulfillment processes. Best practices such as smart reordering, order consolidation, and continuous monitoring help reduce the incidence of split shipments.

Tramm integrates transporter management, route optimization, order management, customizable dashboards, and a control tower to optimize routing and order allocation. When shipments do need to be split, Tramm automates the process based on operational and resource requirements.

Tramm’s FleetVision Module gives users access to precise real-time data and insights. With a better understanding of fleet operations on a granular level, they can manage each load more effectively and implement performance improvement measures. The result is greater efficiency, reduced costs, and improved customer satisfaction.

To learn more about how Tramm can drive measurable improvement in your supply chain and logistics operations, request a demo today.

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